Framework and development of data-driven physics based model with application in dimensional accuracy prediction in pocket milling

In the manufacturing of thin wall components for aerospace industry, apart from the side wall contour error, the Remaining Bottom Thickness Error (RBTE) for the thin-wall pocket component (e.g. rocket shell) is of the same importance but overlooked in current research. If the RBTE reduces by 30%, the weight reduction of the entire component will reach up to tens of kilograms while improving the dynamic balance performance of the large component. Current RBTE control requires the off-process measurement of limited discrete points on the component bottom to provide the reference value for compensation. This leads to incompleteness in the remaining bottom thickness control and redundant measurement in manufacturing. In this paper, the framework of data-driven physics based model is proposed and developed for the real-time prediction of critical quality for large components, which enables accurate prediction and compensation of RBTE value for the thin wall components. The physics based model considers the primary root cause, in terms of tool deflection and clamping stiffness induced Axial Material Removal Thickness (AMRT) variation, for the RBTE formation. And to incorporate the dynamic and inherent coupling of the complicated manufacturing system, the multi-feature fusion and machine learning algorithm, i.e. kernel Principal Component Analysis (kPCA) and kernel Support Vector Regression (kSVR), are incorporated with the physics based model. Therefore, the proposed data-driven physics based model combines both process mechanism and the system disturbance to achieve better prediction accuracy. The final verification experiment is implemented to validate the effectiveness of the proposed method for dimensional accuracy prediction in pocket milling, and the prediction accuracy of AMRT achieves 0.014 mm and 0.019 mm for straight and corner milling, respectively.     

基于EMD熵特征融合的滚动轴承故障诊断方法

研究了滚动轴承故障诊断单一故障信号的局限性和故障特征的非线性,从信息融合的理论出发,利用非线性动力学参数熵作为特征,提出了基于经验模态分解(EMD)熵特征融合的方法来解决滚动轴承故障诊断问题.首先将原始信号进行EMD,利用EMD的自适应多分辨率的特点计算EMD得到的固有模态函数(IMF)信号的多种熵值,然后采用核主元分析(KPCA)对提取的状态特征进行信息融合,从而得到互补的特征,最后将提取的融合特征通过支持向量机(SVM)进行故障诊断.滚动轴承故障诊断实验表明:该方法结合了EMD、信息熵理论和KPCA强大的非线性处理能力的特点,可以进行滚动轴承故障诊断.      

含金属相变材料温控组件的研究

研究使用一种含有金属相变材料（Phase Change material,PCM）的温控组件（Thermal Control Component,TCC）对航天器上的有效载荷进行温度控制。通过对载荷的温控需求分析,设计并制备了以Ga-Sn合金为PCM的TCC,并通过地面模拟实验对TCC的温控性能进行测试。实验结果表明这种含有Ga-Sn合金的TCC满足载荷的温控需求。最后在仿真软件中建立了TCC的相变传热仿真模型用于预测TCC的温控性能。结果表明：仿真模型计算所得结果与实验结果基本一致,可用于预测TCC的温控性能。     

主成分分析在物联网产业发展中的应用研究

物联网由于其广泛的应用领域和广阔的发展前景,自诞生之日起就得到世界各国和科学界的研究和重视,本文通过主成分分析方法对物联网产业发展生产要素的分析,选取具有代表性的全国八省,从发展潜力层面进行物联网产业发展能力的综合评价研究,筛选出对物联网产业发展有重要作用的生产要素指标,对物联网产业的发展规划提供必要的理论依据和参考。     

The effect of spatial truncation error on variance of gravity anomalies derived from inversion of satellite orbital and gradiometric data

The spatial truncation error (STE) is a significant systematic error in the integral inversion of satellite gradiometric and orbital data to gravity anomalies at sea level. In order to reduce the effect of STE, a larger area than the desired one is considered in the inversion process, but the anomalies located in its central part are selected as the final results. The STE influences the variance of the results as well because the residual vector, which is contaminated with STE, is used for its estimation. The situation is even more complicated in variance component estimation because of its iterative nature. In this paper, we present a strategy to reduce the effect of STE on the a posteriori   variance factor and the variance components for inversion of satellite orbital and gradiometric data to gravity anomalies at sea level. The idea is to define two windowing matrices for reducing this error from the estimated residuals and anomalies. Our simulation studies over Fennoscandia show that the differences between the 0.5°×0.5°$0.5°\times 0.5°$ gravity anomalies obtained from orbital data and an existing gravity model have standard deviation (STD) and root mean squared error (RMSE) of 10.9 and 12.1 mGal, respectively, and those obtained from gradiometric data have 7.9 and 10.1 in the same units. In the case that they are combined using windowed variance components the STD and RMSE become 6.1 and 8.4 mGal. Also, the mean value of the estimated RMSE after using the windowed variances is in agreement with the RMSE of the differences between the estimated anomalies and those obtained from the gravity model.     

基于抗噪声ICA的高光谱数据特征提取方法

特征提取是高光谱数据应用的一个重要环节,用于将高光谱数据中具有特殊性质的地物分离出来并去除冗余信息.提出了一种使用独立成分分析(ICA,Independent Component Analysis)进行高光谱遥感地物特征提取的方法.为了解决ICA对噪声过分敏感的问题,采用最大噪声分量(MNF,Maximum Noise Fraction)算法替代传统的主成分分析对数据作降噪处理,由MNF引出的不完全独立成分分析(UICA,Undercomplete ICA)在不牺牲特征提取能力的情况下能够获得很高的运算效率.给出了HYDICE和PHI的数据试验结果,分别测试了算法在时间效率和特征提取能力方面的性能,证明了该算法具有预期的性能.     

中间相沥青基碳纤维表面特性和界面粘结性能

针对高模量、高热导率中间相沥青基碳纤维复合材料界面性能弱等瓶颈问题,深入研究该类纤维表面特性及其与树脂的界面粘结性能。选取3种典型中间相沥青基碳纤维,测试分析其微观形貌、表面能和极性与色散分量、表面元素种类与含量,利用微脱黏方法表征中间相沥青基碳纤维与环氧树脂的界面剪切强度。研究结果表明:中间相沥青基碳纤维表面均存在明显沟槽结构,但其呈化学惰性,选用的中间相沥青基碳纤维与环氧树脂界面剪切强度最高约为50 MPa,明显低于聚丙烯腈基碳纤维;纤维表面能越高,尤其是极性分量越高,中间相沥青基碳纤维/环氧树脂界面剪切强度越大,这些结果揭示了中间相沥青基碳纤维与树脂基体界面性能主控因素。     

基于小波变换和核独立分量分析的遥感图像变化检测

为了进一步提高基于独立分量分析(IndependentComponentAnalysis,ICA)的遥感图像变化检测精确度,并解决ICA分离的图像分量排序不确定问题,提出了基于小波变换和核独立分量分析(KernelIndependentComponentAnalysis,KICA)的遥感图像变化检测方法。首先通过小波变换对遥感图像进行分解,得到由图像的高频分量和低频分量组成的分块向量,然后利用核函数将分块向量映射到高维特征空间中,再在该空间中用ICA方法分离出互相独立的向量,最后根据分离出的向量中高频分量的差异自动分辨出变化分量。文章给出了遥感图像变化检测方法及近年提出的基于主分量分析(PrincipalComponentAnalysis,PCA)、基于ICA、基于KICA三种变化检测方法的试验结果,并进行了分析和定量比较。试验结果表明,文中方法能更好地分离出遥感图像的变化信息,具有更高的精确度,并实现了变化检测的智能化。     

一种非周期调制直扩信号扩频码估计方法

对卫星测控中一类扩频码周期与信息码周期之比为非整数的直扩信号进行了研究,得出这类信号可建模成非周期调制直扩信号,提出并讨论了一种基于差分主元分析（D PCA）的非周期调制直扩信号扩频码估计方法,该方法通过计算与差分序列协方差矩阵的最大特征值对应的特征向量完成信息码个数、子序列、信息码同步点等参数的估计,解决了传统矩阵分解方法在估计码序列时码序列相位模糊问题,理论分析和仿真结果表明该方法可以在低信噪比下进行有效估计。     

变循环发动机部件级建模技术

以双外涵变循环发动机为研究对象,建立了其整机部件级稳态及动态数学模型,建模过程中考虑了导叶角和导向器面积变化对压气机和涡轮部件特性的影响,考虑了模式选择活门面积变化对副外涵进口空气流量的影响,所建立的模型能够执行变循环发动机2种典型工作模式:稳态及模式切换过渡态仿真.仿真结果表明:随着模式选择活门逐渐关闭,前段风扇喘振裕度显著减小;双涵工作模式下发动机耗油率低,适用于亚声速巡航飞行;单涵工作模式下发动机单位推力高,适用于超声速巡航飞行.